GTAW rig using old idealarc : Welding

It can TIG weld with AC waveforms, including advanced squarewave, soft squarewave, sine wave and triangular wave. It delivers up to amps for welding and includes Auto-Line technology for any input voltage hookup from volts to volts with no manual linking. It is a stand-alone power source that operates the auxiliary cooling system only when needed to reduce noise, energy use and airborne contaminants pulled through the cooler. The Pro-Set feature eliminates guesswork when setting weld parameters for faster set up and easier use. The Maxstar TIG welding system from Miller Electric is rated up to 1 in thick steel and delivers up to amps of output power and exceptional TIG and stick welding performance for pipe and tube fabrication and other applications, even in adverse environmental conditions. This reduces time spent walking back and forth to the power supply to make changes, improving productivity and reducing slip, trip and fall hazards.

Build Your Own Welder

Connect the red and green contactor leads extending from the Control to the spade connectors located next to the wire feed motor; red to wire to the left spade and green wire to the right spade. Connect the black and white contactor leads extending from the WC-1 or Cobramatic to the spade connectors located on the center panel below the wire feed motor. Connect the black and white contactor leads extending from the WC-1 Weld Control or the Cobramatic Cabinet to the 6-Pin metal Pyle-National plug; black to pin 3 and white to pin 5.

Open the left side of BetaMig. Splice the red and green contactor leads extending from the Control to the spade connectors below the wire feed motor on the deck trigger connection.

Sunday, September 2, Remember this project I have been working on for my grandson, Noah. I finished the project today. This is my BB rifle from the s when I was less than 10 years old. I carried it while I rode my stick horses around the 54 acre chicken ranch.

However, I also know I’ll be using the Ready Welder a lot out on the trail where conditions will be imperfect and the time and tools to conduct proper cleaning and prep will be very limited. So I decided to try some practice beads on dirty, rusty, unprepared steel like this. Using the flux-core wire on this dirty mess When all was said and done, we burned through the one pound spool of wire in fairly short order. In that time, after laying that much weld, the batteries’ voltage dropped from a fully-charged The difference is that the latter two models come with a small ac to dc power converter supply that you plug into a standard v outlet.

This small converter takes household ac current and converts it to the DC current required to run the circuit board and the wire feed motor in the gun. If you try to power these gun controls with AC power by plugging a into a stick machine, or not hooking up the small converter with either of the other two models you will destroy the circuit board and wire feed motor in short order. BUT – there is one additional caveat. In fact, the gun controls are “happiest” at v, having been designed for this DC voltage.

So, the bottom line is this:

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Philip Brown The foundational principles that will help beginners become good stick welders include choosing the correct electrode, properly setting up their power source, and mastering both a consistent work angle and a consistent travel speed. Basic welding principles such as travel speed, travel angle, and work angle are the foundation of good stick welding practices. Shielded metal arc welding SMAW , also known as stick welding, has long been a commonly used process on many job sites for numerous reasons.

It is a relatively trouble-free process that is tolerant of surface and environmental challenges associated with other welding processes, and relatively low-cost equipment can mean a smaller investment. Even as wire processes and newer technologies grow in use thanks to the productivity gains they offer, stick welding remains an important process to know and understand.

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I love a good project, but didn’t want to have to be troubleshooting my toilet while my only living space smelled like

Stick Welders

Longevity is not a new name in the North American market and has been proven to be a professional and reliable welding supplier since With our clients including Home Depot, Lowes, Amazon, Airgas, Praxair, Grainger as well as direct online sales, Longevity has grown to be one of the largest and most respected welding supply companies in America. First, we have the most bad-ass welding equipment you can purchase!

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Very nice boom, smells good, and launches very far, easy to clean out Will gunk up chamber and threaded cap Heavy Duty Degreaser Makes a loud boom and goes farther than hair spray. Its not to good to inhale. Spud needs to be tight in gun and need to seal entrance of fuel, Screw on rear helps You do not know when it is going to go off. It could take a 5 mins to 25 mins. Can not have any leaks to work right. Adidas Aftershave Easy to load, fires well Residue, probably expensive.

Shot far without alot of it. Makes your barrel smell better. Foot Locker water repellant Very powerful, extremely flammable, smells like the inside of a foot locker store! Very cheap at 2 dollars a can. None that I know of so far, but there may be? Can be hard to get, high school chem-labs have it. Makes puddle in gun.

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OK, here is what I get I get that the machine can use a 1 phase or 3 phase power source and what that is. I get that I can wire the machine to accept plugs for a regular outlet or or all the above with a twist lock doohicky. I get what a duty cycle is and that the more demand you ask of the power source outlet the less cycle time you get Here is what I dont get

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YouTube Stick Welding Stick welding is the most common form of arc welding, but creating a good weld may not be easy for the beginner. Unlike wire welding where you basically “point and shoot,” stick welding has a higher skill level and requires mastery of certain techniques. This article will offer tips that you can follow to increase your chances of creating a high quality stick weld – right from the start.

It will also discuss how to troubleshoot problems and correct them. Selecting these steels will make the stick welding process easier since they can be welded at fast speeds with minimum cracking tendencies. If you are welding with low-alloy steels and carbon steels with chemistry compositions above the “normal range”, they will have a tendency to crack, particularly when welding on heavy plate and rigid structures. Because of this, you should use special precautions.

In addition, steels with high sulphur and phosphorus contents are not recommended for production welding. If they must be welded, use small diameter, low hydrogen electrodes. Welding with a slow travel speed will further keep the puddle molten allowing gas bubbles time to boil out, creating a better-finished weld.


Yield point,PSI The point in low and medium-carbon steels at which the metal begins to stretch when stress is applied, after which it will not return to its original length. Elongation The percentage, a two inch piece of metal will stretch before it breaks. The impact load required to break a test piece of welded metal.

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That means for a given watt rating input power you can have higher voltage and lower amperage or lower voltage with higher amperage but the welder can not draw both high voltage and higher amperage at the same time. The output from the welder may be the same but the duty cycle would be lower with the lower voltage and with a volt input the potential output could be higher due to the lower input current requirement.

What you need to do is think in terms of power, not amps. So a 30 amp volt machine will deliver watts of power to the primary of the transformer. A 20a v will do watts. So at the same delivered power the current through the primary will be less and the machine a bit more efficient. Voltage travels much better than amps. For any given welder the duty cycle goes down as the welding amps goes up.

You will be better off to buy yourself a rather than the machine. It is only a few dollars more and well worth the difference. I once bought myself a Millermatic my first mig welder and liked the fact that it ran on V. Thought it would be just what I needed. Well, that was a mistake! The next mig I bought was a Millermatic

Shielded metal arc welding

On top of that, it can also weld many dissimilar metals together. In most cases, it is the same power supply! TIG welding requires constant amperage to maintain the arc, while the voltage is what fluctuates depending on the arc length.

Find helpful customer reviews and review ratings for LONGEVITY Stickweld E Capable Amp DC Stick Welder Lift Tig Ready With Hot Start and Anti Stick at Read honest and unbiased product reviews from our users.

Competitive Price Match Additional Images: By offering amps of High-duty cycle MIG welding power and combining it with up to amps of stick welding power, the Power i-MIG i establishes its reign as king with an iron fist. There is nothing that can rival the Power i-MIG’s performance, price, and simplicity, not even close. The unit is beautifully simple and portable thanks to the digitally controlled IGBT inverter design. Whether it is on the factory floor or in the speed shop, this unit delivers more in features than it appears at first glance, and much more than it’s nearest amp competitors.

But yet it remains simple to use and set up, retaining a traditional look and feel of a larger, roll around machine, even down to the heavy-duty 4 roll, gear-driven, cast aluminum wire drive system.

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Hooking Up A Welder With Welding Cable When hooking up a welder with welding cable , you must first understand how the equipment works. This will help you avoid accidents and allow you to be able to produce better products. The welding cable is used to supply power to the secondary circuit of an electric welding generator. This circuit is used to control the electrode that releases the charge to perform the welding process. The welding cable is made of a flexible copper wire that’s surrounded with a protective covering in order to resist flame, oil, abrasion and heat, among other things.

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Basic Tips to Improve Stick Welding Frequently Asked Questions About Stick Welding Whether you’re an experienced welder or just learning to stick weld, these tips and techniques will help improve your welding skills. Stick welding advice for beginners Shellfish can make you a better welder. If you’re just learning the stick process, technically called shielded metal arc welding SMAW , remembering these five points will improve your welding technique.

Before leaping into the how to weld information presented later in this article, take a minute to review the following stick welding advice , especially if you’ve never struck an arc or are still debating which machine to buy. What type of stick welder works best for all-around use? DC welding offers advantages over AC for most stick applications, including: DC reverse polarity electrode positive provides about 10 percent more penetration at a given amperage than AC, while DC straight polarity electrode negative welds thinner metals better.

Does an AC output have any advantages? A DC output won’t work because of arc blow, where the magnetic field blows the molten filler metal out of the weld puddle. Because an AC output alternates between polarities, it enables you to weld magnetized parts. How big of machine do I need? A to amp stick machine handles almost anything the average person will encounter, as most stick welding procedures require amps or less.

Arc Welding Setup & Strike